"Narrow Gorge" is Tom Cunnington's entry in the MRC's 2015 layout challenge.
Although not his first layout,, it is a first attempt at a number of techniques, including narrow gauge (all the kit-built stock is new for the layout), modelling cliffs and water, and trying to give depth in a very small footprint. It was also a bit of a rush, having previously decided (several times) that it would be a distraction from other projects.
It's built at 1:76 scale, the same as OO, but with narrower 3' gauge track - normally called "OOn3"
Here's the diary of how it was built over 18 days, mostly an hour or two later in the evening (with apologies for viewers on some mobile devices - the photos keep rotating back)
Wednesday 18th November
I fancied doing something different, and dug out an A1Models Bagnall kit I've had for a couple of years. It's originally designed for OO9, but I thought I'd try 3' gauge, so bought a Bullant 12mm gauge 3 axle unit at the same time as the kit, at the London Festival of Railway Modelling.
The kit is fairly basic - just the etched brass but after some scoring and folding and a bit of filling with solder it went together pretty quickly. The only tweak was having to cut away a bit more of the floor to allow for the longer motor unit. Now I have an engine, I need something to run it on. Perhaps a small demonstration layout...
Thursday 19th November
Ordered some items. One issue is that the 3' gauge wagon kits at Parkside Dundas are listed as discontinued - It turns out that they can't get wheels. But they are happy to sell the kits without wheels, and 3SMR sell suitable wheels for TT gauge. Orders placed. Tested the loco on the MRC's test tracks.
Friday 20th November
A small package from 3SMR arrived with code 60 rail, sleepers and wheels, and I made a meter of track. Loco cleaned and primed.
Saturday 21st November
Collected some plywood and 2x1 to make a small baseboard.
Sunday 22nd November
Started a girder bridge, around which the demonstration layout can be built. It's a couple of PECO N gauge girder 'kit'. The assembly instructions are marvellous....By the end of the evening I had the central box section complete, and left it to set firm overnight.
Monday 23rd November
Continued with the girder bridge, adding the side walk supports using more of the PECO kit. Also built the track that sits on the bridge, with sleepers at the same spacings as the cross members of the bridge. This piece of track has check rails to help ensure no derailments. Loco painted with Halford's Brunswick Green, three light coats. Came up with a working name for the layout whilst waiting for the Overground - "Narrow Gorge". I'm sure the name must have been used before, but no sign on Google.
Tuesday 24th November
Finished construction of the bridge, with safety rails along the side. Glued and clamped softwood bracing to the 4x1 base of the layout, the base itself is allegedly 6mm plywood, but measures at nearer 5mm when checking for the overlap. Hopefully that makes it 17% lighter.
Wednesday 25th November
Continued with the baseboard construction, cutting out holes in the front and the back ply sheets for the 'view' and access, and bracing the plywood with softwood to keep the slightly warping plywood flat and to provide better joints.
Thursday 26th November
After an evening at Keen House, assembled the front and back onto the base, clamped and glued and left to dry after checking its square. It's looking like a baseboard now, even if slightly unconventional in shape and size. But getting an idea of the limits of the perspective. Started to cut the foam that is the base of the scenery into blocks and profile.
Friday 27th November
Glued the first levels of foam in place
Saturday 28th November
Installed the internal shelves to hold the track base and controller, and the trackbed itself. Constructed the tunnel walls from Balsa.
Sunday 29th November
Installed tunnel portals onto trackbed, and finished cutting and gluing the foam structure up to the top of the layout. Left to set overnight.
Monday 30th November
Applied plaster of paris to the foam, mixed in with some acrylic umber paint to ensure any chips later aren't bright white. I'd forgotten quite how fast it hardens.
Tuesday 1st December
Removed some odd shaped plaster and reshaped parts of the surface. More plaster applied build it out. Started work on some of the wagons, making the body structures and attaching one solebar, leaving it to set firm and square
Wednesday 2nd December
Some hopefully final coats of plaster, with more gentle layering to create contours. Continued with making the wagons, adding other solebar, wheels and brake gear. Tried the bridge, track and some wagons in place to check clearances. Luckily all well.
Thursday 3rd December
Not much time after the AGM, but tried some painting of the rocks. Not sure the colour is right.
Friday 4th December
No, the colour wasn't right at all! My lack of artistic experience mixing acrylics shows very clearly.
After another attempt, decided that some stone effect spray paint was my best chance. Of course the spray can jammed up before I managed to apply a second coat to all of the face, but I think its OK. Problem is that the paint takes 6 hours to touch dry, and I have no chance of getting the water in tonight. But glued weights into the wagons and finished most of the detail. Painted the sides of the rails.
Saturday 5th December
An early start to paint the river bed a mixture of umber and green, and after allowing a couple of hours for the paint to dry poured in the Woodland Scenics water. Problem is it takes 24 hours to dry... Fingers crossed. Viaduct glued in place, and after giving the water 10 hours head start tilted the board back to level to glue the track which has had the sleepers painted. Glued the track down with PVA, applying ballast around the cliff edges and into the tunnels and left it to set overnight. Wired up the track and checked it worked. Installed the LED lighting in the top of the layout and cut and painted the wooden decking for the bridge.
Sunday 6th December
An early start at home, vacuuming the loose ballast off (and knocking some into the water which hadn't quite set...) and picking a couple of bit out of the check rails. I installed some foam to act as a buffer as the end of the layout is still open, with a 12' drop to the table that wouldn't improve any of the stock. Then after a quick breakfast it was off to Keen House ready to set up, trying to remember sufficient tools, extension lead and the stock!
At Keen House, I realised I had the diodes for the 'safety' stop round the wrong way, so after resoldering them and cleaning the track got the loco and wagons working. I was confident enough to wire in the auto-shuttle unit, which worked perfectly, and from then on the layout worked perfectly all day, with a bit of track cleaning avery few hours. The wooden decking was dropped into place, and the LEDs adjusted to try to give it a wintery sun low in the sky glow.
So whilst not 'complete', and in fact with some obvious shortcomings caused by the limited depth and time, I was very pleased at what was acheived in 18 evenings, now I need to decide whether to persevere with it or 'park it'. Time will tell.